Optimal usage of our processing aids - as easy as 1-2-3.

Dosing Technology and Processing Automation

Automated processes help you to get most out of our products: achieving highest possible performance and minimizing material consumption and thereby cost. Furthermore the automation of processes will help you to achieve consistent and reliable product application and support the efficient and undisturbed operation of your facility.

PROMOL® Release Agents and Antiadhesives feature high quality and reliable separating effects for the production and processing of polymeric materials. By collectively considering the material characteristics, the design of the production lines and all relevant in-use process conditions, the best and most appropriate product may be selected for your specific application. Using this rigorous approach, the selected PROMOL® product will facilitate controlled production operations, clean equipment and working environment, and minimize reject rates due to foreign matter contamination of compounds or endproduct release failure. Use of the appropriate PROMOL® brand product will not only reduce the overall cost for release agents and antiadhesives at your facility, but may also improve the cost-efficiency of certain downstream operations as well.

Our customers typically use equipment for the processing of the PROMOL® products we supply. We help you to make the right choice on equipment – from providing advice only to offering complete equipment solutions! Depending on the selected product, the on-site conditions and your other specific requirements we select the appropriate process technology. If desired we help you to fine-tune the configuration of your existing equipment to perfectly work with our products. We also help to modernize or expand existing equipment solution to meet changed requirements. We also offer fully-automated, very robust turn-key equipment solutions.

"Our turn-key solutions offer varying degrees of automation to meet the diverse needs of our customers. Automation enhances efficiency, reduces manual labor, and ensures precision in the dispersion process."

Automation Challenges

BARBE typically encounters similar challenges across all their customers: a lack of automation, issues with process repeatability, and imprecise dosing. In response to these challenges, BARBE has developed standardized solutions capable of functioning in diverse environments, often fully aligning with customer requirements. These solutions eliminate the need for extensive engineering efforts and avoid compromises.

Stir up or Preparation of Dispersion

The products we provide in powder form are commonly utilized in the form of aqueous dispersions at our customers' facilities. Appropriate equipment is essential for preparing these dispersions from water and powder. We offer various turn-key solutions employing different dispersion technologies. The primary performance parameters for such equipment include:

  • Homogeneity of the Dispersion: Ensuring an even and consistent dispersion is crucial for the effective utilization of our products. Our equipment is designed to achieve high levels of homogeneity, providing uniformity in the dispersion process.
  • Dust-Free Process: We prioritize the creation of a dust-free environment during the dispersion process. This not only contributes to a cleaner and safer working environment but also prevents product loss and ensures the integrity of the final dispersion.

By focusing on these key performance parameters, our equipment aims to deliver optimal results in terms of dispersion quality, safety, and operational efficiency at your facility.

Dilution

Most of our products are delivered in powder form or as a liquid concentrate. Powder products are usually used in the process as an aqueous dispersion, often by first creating a concentrate through the addition of water. In the process, the products are typically used in a highly diluted form, so that dilution is initially required.

Depending on the application, there are different requirements for the accuracy of the dilution. BARBE has various technologies available to reduce the concentration of a liquid. The precision of the concentration reduction can be of high importance for the performance of the product.

Automated supply of production process

The automatic supply of your production process with dispersion (in the desired concentration) helps to ensure that production runs without interruption. Here too, sensors are used, which trigger the dosing into the process. Existing sensors in your facilities can be utilized, or BARBE can supply the sensors together with the system.

Monitoring of production process, optional control function

Our more advanced solutions use sensor technology to control the process by maintaining the solid levels of the liquids in the target tanks within defined ranges.

The effectiveness of our advanced solutions depends significantly on the reliability of the sensor technology used. These sensors play a crucial role in monitoring and controlling the liquid levels in the tanks to ensure accuracy and efficiency in the dilution process.

By emphasizing the accuracy of dilution and the reliability of the sensor technology, our equipment aims to meet the specific requirements of your applications and provide consistent and reliable performance in producing ready-to-use concentrations.

The Solution: BARBE Equipment Standards

BARBE Equipment can be used to prepare dispersions, dilute liquids, automatically supply the customer's process and - if desired - monitor and control the same.

Dilution Panel (DP)
Suitability
  • filler-free liquid concentrates
Stir up
Preparation of Dispersion
Dilution
Automated supply of production process
Monitoring of production process, optional control function

Legend
supported
supported, when optionally available Automation Stand is used
not supported

Details Dilution Panels (DP)

Dilution Control System (DCS)
Suitability
  • powder products
  • filler-free liquid concentrates
Stir up
Preparation of Dispersion
Dilution
Automated supply of production process
Monitoring of production process, optional control function

Legend
supported
not supported

Details Dilution Control System (DCS)

Do you need an individual
customized solution??

You're not inclined to settle for compromises? Neither are we. To your great advantage, we have the capability to manufacture tailor-made products that meet your requirements in all aspects.

Customer satisfaction is our top priority, and we take pride in being able to offer solutions precisely tailored to your needs. With our expertise and commitment, we are capable of surpassing your expectations and providing you with products that meet the highest standards.

May we also automate your processes?